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Lead Intelligent Won the Bid for the First Fully Automatic Energy Storage Container Assembly Line in China!
先导智能中标国内首条全自动储能集装箱装配线!
2022-12-16
来源:先导智能

Recently, on the basis of the comprehensive cooperation of intelligent manufacturing equipment such as batteries, components, modules, PACK, CTP and large logistics in the early stage, Lead Intelligence and Baofeng Group have joined forces again to sign a cooperation agreement between charging and discharging test equipment and 20Gwh automatic energy storage container assembly line. Among them, the fully automatic energy storage container assembly line is the first one in China, which will greatly improve the automation level of energy storage PACK assembly and realize industrial scale innovation.


Because of its high integration, large capacity and mobile characteristics, energy storage container are considered to be the "Inelastic Need" of the future energy revolution. Previously, energy storage containers mainly rely on manual assembly, which workers need to shuttle in more than 20 feet of containers to complete positioning, handling, assembly and other work, assembly efficiency and safety are worrying, now with the expansion of the energy storage container market, automated assembly has become the trend of the times.


Aiming at the pain point of energy storage industry, Lead Intelligence overcomes the industry problems of difficult assembly and positioning of energy storage containers and heavy load, and takes the lead in developing a fully automatic energy storage container PACK equipment line, which includes multiple processes such as box loading and unloading, internal structure installation, insulation, AC and DC testing, to help customers complete the efficient output of products and increase the automation rate of production line by 50%.

01. One-stop fully automated assembly

Realizing a complete set of automation services for containers from temporary storage to finish product storage, including automatic cleaning, automatic water test, automatic assembly, commissioning, testing and repair

02. Super production line compatibility design

Covering the standard and non-standard product range within 20-45 feet, automatic switching between products greatly saves switching time and improves the flexible production capacity of the production line.

03. Systematic man-machine safety guarantee

On the basis of systematic structural design, the design of safety fence, safety grating and automatic identification system of personnel action are adopted to ensure the man-machine safety in the production process.

In this cooperation, Lead Intelligence will also provide Baofeng with a series of charging and discharging equipment with power covering 50 KW ~ 300 KW, which can help test the DCIR, capacity, capacity attenuation rate, cycle life, overcharge endurance, efficiency and dynamic characteristics of battery module & pack products, and realize the quality control of the whole process of products.

Energy storage industry is an important support to promote the transformation and structural adjustment of power energy. It pioneered the automatic assembly line of energy storage containers with high efficiency, safety and high cost performance, opened up intelligent manufacturing solutions for the whole industrial chain from batteries, modules, PACK/CTP to containers, completely changed the traditional production mode and promoted the leapfrog development of energy storage industry, and helped build an energy storage society as soon as possible.

Photo source: official website of Lead Intelligence

近期,在前期电芯、化成分容、模组、PACK、CTP、大物流等智能制造装备全面合作的基础上,先导智能与宝丰集团再度强强联手,签订充放电测试设备与20Gwh全自动储能集装箱装配线合作协议。其中,全自动储能集装箱装配线为国内首创,将大幅提升储能PACK装配自动化水平,实现产业规模化创新。


储能集装箱因其高集成化、大容量、可移动的特性,被认为是未来能源革命的“刚需”。此前,储能集装箱主要依赖手工装配,工人需要在20余尺的箱内穿梭,完成定位、搬运、装配等工作,装配效率与安全性堪忧,如今随着储能集装箱市场规模的扩增,自动化装配成为大势所趋。


先导瞄准储能产业痛点,攻克储能集装箱装配定位难、负载重的行业难题,率先开发全自动储能集装箱PACK装备线,产线包含箱体上下线、内部结构安装,绝缘性、交直流测试等多道工序,帮助客户完成产品的高效输出,使产线自动化率提升百分之五十。

01、一站式全自动化装配

实现集装箱从暂存库到成品库,包括自动清洗、自动淋水测试、自动装配、调试、测试以及返修的全套自动化服务

02、超强产线兼容性设计

覆盖20-45英尺内标准&非标准的产品范围,产品之间自动切换,大大节省切换时间,提升产线的柔性生产能力

03、系统性人机安全保障

在系统性结构设计基础上,采用安全围栏、安全光栅、人员动作自动识别系统等设计,确保生产过程中的人机安全

本次合作中,先导还将为宝丰提供系列化充放电设备,功率覆盖50KW~300KW,能够帮助对电池模组&pack产品进行DCIR、容量、容量衰减率、循环寿命、过充承受能力、效率、动态特性等测试,实现产品全流程质量控制。

储能产业是推动电力能源变革与结构调整的重要支撑,先导首创高效、安全、高性价比的储能集装箱自动化装配产线,打通从电芯、模组、PACK/CTP到集装箱等全产业链整线智能制造解决方案,彻底改变传统生产模式,推动储能行业跨越式发展,助力储能社会早日建成。

图片来源:先导智能官网